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PLC Controlled Carbonated Soft Drink Filling Machine , Soda Bottling Equipment
Our machine description :
The mono-bloc machine is integrated with rinsing, filling and capping together; this product is used for carbonated drink packed in PET bottles; The most advanced technology from Japan and Germany is employed in the design.
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle in wall.
After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
1. this carbonated filling machine line including monoblock ring filling capping 3 in 1 machine ,warning tunnel, bottle dryer (air knife), automatic shrink sleeve labeling machine ,steam shrink tunnel ,ink jet printer, film shrink wrapping packing machine etc.
2. Bottle capacity : 500 ml
3. filling speed : 3500 bph .
Feature :
1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3. The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
4. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5. Rinsing time can be guaranteed for 4 seconds.
6. By adjusting the height of the rotary parts to adapt for different bottle height
7. The motivation is derived from the driven system in the framework passed by gear.
8. The supplying of rinsing water is controlled by solenoid valve
Technical Parameter
Washing head | 14 |
Filling head | 12 |
Capping head | 5 |
Production capacity | 3500BPH@500ml |
Air source pressure | 0.5-0.6MPa |
Rinsing water pressure | 0.15-0.2 MPa |
Bottle height | 150-340MM |
Bottle diameter | Φ50-Φ110MM |
Filling way | Hot Filling |
Power | 3ph, 380V/50Hz, 2.2KW |
Overall size | 2360*1770*2700(L*W*H) mm |
Weight | 3000Kg |